Riyang automatic butt fusion machine is featured by PLC touch screen, user-friendly RFID access and Servo motor powered station. The intelligent welding system guides the operator to weld in more accurate way, thus reducing the risk of error occurred by operator. This kind of butt fusion machine is always required in gas industry.
The RIYANG V-CNC series automatic hydraulic butt welding machine V1200 CNC is applied to joint PE, PP, PPR, and PVDF pipes and moulded fittings.
Selection of components with a long service life ensures a low maintenance and repair, friendly and reliable operation.
Product Details
WELDING RANGE O.D.630MM – 1200MM
PISTON AREA 50.7 CM²
POWER SUPPLY380V±10%, 50/60HZ
TEMPERATURE RANGE MAX. 320ºC
HEATER POWER 21.5KW
PACKING DIMENSION 2900*1980*2100 MM, 1800*1200*2000 MM, 870*420*560
TRIMMER POWER4.0KW
PUMP POWER 2.2KW
WORKING PRESSURE RANGE 0 – 160 BAR
GROSS WEIGHT 3295 KGS
V-CNC series Characteristics
WELDING CONTROL SYSTEMFULLY MONITORED BY CNC CONTROL UNIT
DATA LOGGING CAPACITY2000 REPORTS
WELDING MONITORING SYSTEMAMBIENT TEMPERATURE, INPUT VOLTAGE, HEATING TEMPERATURE, WELDING PRESSURE, WELDING TIMES, HEATING OPERATION, TRIMMING OPERATION, MEMORY CONTROL.
LANGUAGESAVAILABLE UPON REQUEST
WARRANTY PERIOD2 YEARS
Basic Frame
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Oil seal kit, origins from Germany, make sure that the pressure performance stays in a more stable way. 4sets quick coupling helps the operator to prepare the machine better before and after welding, and we use STUCCHI which from Italy ensures no hydraulic oil leakages when unplug or plug in. Using an integral shaft (top chromate treatment) instead of the assembled shaft, ensure the chassis strength to avoid possible frame twist or deform when dragging the pipe with extreme parameters.
Heating Plate
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We use Dupont from the USA for coating the heating plate, which is the best in the industry. It’s many stickers on an aluminum plate, more non-sticky to plastic pipes surface. The temperature deviation of different points on the heating plate is 2-3 degrees (small size machine) and 5-6 degrees (big size machine).
Trimmer
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Safety Switch, which guarantees the operators’ security, even with power on, the trimmer will not be running if operators do not press the button.
Electrical box Assy
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Support
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Ergonomic design
Automatic control box
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The CNC hydraulic control box is available for all RIYANG basic model machines, covering the size from O.D 50mm through O.D 1200mm. Fully encased control box makes the protection level up to IP 54. Due to the unique powertrain, it could not only create sufficient hydraulic power during the welding procedure but also makes sure precise control. And most importantly, it greatly reduces the weight of the control box. And the servo-motor applied significantly reduces the failure possibility and maintenance cost. All connections sockets are located at the back of the hydraulic control unit, including sockets for the trimmer tool and heating plate. No additional power distributor is needed.
Various welding standards (DVS, ISO, WIS, etc.) could be pre-installed by different languages upon your request. All welding reports could be saved immediately to internal memory with a capacity of 2000 reports after welding accomplished, or print the report. Meanwhile, it is available for downloading through the USB interface. All RIYANG V-CNC series hydraulic control box is featured with PLC touch screen, extremely user-friendly RFID access technology. Troubleshooting and program upgrades are available for remote control. When the heating plate hooks up with the machine chassis, inserting or release the heater will be controlled remotely by a hydraulic unit, which is the same as a trimmer. These characteristics prevent the operators from being injured.
